Gear Train Apparatus MTS-360

Gear Train Apparatus MTS-360
Description

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Product Manual 01

Category: Mechanical Training System

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Description

Description

Introduction

Comprehensive package of mechanical training system MTS-5000 combines the best features of five proven EDU-LABS mechanical training systems MTS-100, MTS-200, MTS-300, MTS-360, MTS-400 and MTS-500 in one hands-on workstation. The system allows the student to progress through the full range of common mechanical skills using one comprehensive training system.

Specification

Aluminum Profile System designed with provision for X, Y and Z combination mounting capability.
Universal Adjustable Motor Base for angular tensioning, Universal Adjustable Idler module and driven elements.
Multiple motor positions allow for demonstration of multiple tensioning requirements.
Heavy-duty flanged bearings allowing for variation in shaft misalignment.
Polished Shafting included
Two additional flanged bearing units for open gearing application.
Gear sets including; spur gears, helical gears, worm/worm gear, and bevel (miter) gears and rack gear.
Gear sets represent different pitches, ratios, pressure angles, and pitch diameters.
Bearings, including tapered roller bearings and radial ball bearings.
Handle for illustrating thrust and establishing wear patterns
Steel bracket for mounting dial indicator.

Experiments Cover

Gear Drives 1

Lab Sheet 1: Introduction to Gear Drives
Lab Sheet 2: Spur Gear Installation, Alignment and Backlash Adjustment
Lab Sheet 3: Gear Ratios
Lab Sheet 4: Introduction to Gear Trains
Lab sheet 5: Introduction to compound gear trains

Gear Drives 2

Lab Sheet 1: Helical Gears
Lab Sheet 2: Worms and Worm Gears
Lab sheet 3: Bevel gears
Lab Sheet 4: Miter Gears
Lab Sheet 5: Gearboxes

No	Part no. & Item	Description	Specification	Qty		Qty
1	MTS-5000-01 Universal Work Station	Aluminum Profile	L=1300mm	7		1
		Aluminum Profile	L=700mm	5
		Aluminum Profile	L=600mm	6
		Gussett Element (NB)	PS45-GE43x42-10	22
		Gussett Element (B)	PS45-GE43x42-10	8
		Hammer Head Screw & nut	M8 x 25	60
		Gussett Element 20	PS30-GE20x28-8	4
		Counter Sunk Screw & Rombus nut M6	M6 x 12 mm	8
		Hinge	PS45-H90x40-10
		Counter Sunk Screw	M6	6
		End Cap	PS45-EC45x45-10	4
		Slot Block M8	PS45-SB8-10	30
		Leveler	M10	4
		Handle	4” U Type	4
		Magnetic lock	PS-ML6-8/10	4
		Acrylics Board	500 x 596 x 6 (mm)	2
		Acrylics Board	560 x 646 x 6 (mm	2
2	MTS-5000-02 Motor With Adjustable Base	AC Induction Motor	Output : 0.75KW/1HP Three Phase, 4 Pole Voltage : 415VAC Current : 3.5 A Frequency : 50Hz Power factor : 0.76 Efficiency : 68% Speed : 1450rpm Starting Torque : 2-3.5 Nm Max Torque : 1.8-2Nm			1
		Motor Base	Top U-Plate
		Motor Base	Bottom U-Plate
		Hex Screw	M8 x 25mm
		Hex Screw	M8 x 20mm
		Nut	M8
		Spring washer	M8
		Slot Block	M8
		Hex Bolts	M10 x 180
		Lock Nut	M10
		Flower Knob	M8
		Hex Screw	M8 x 150mm
		Flat Washer	M10
3	MTS-5000-03 AC Inverter	AC Inverter	VB5-21P5	1		1
		3 Core Power Cable		1
		AC 3 Pin Plug		1
4	MTS-5000-04 Tachometer	Infrared Tachometer	Test Range: 2.5 to 99,999 RPM Resolution: 0.1 RPM (2.5 to 999.9 RPM), 1 RPM (1000 RPM and above) Accuracy: (0.005% + 1 digit) Sampling Time: 0.8 sec Detecting Distance: 50 to 250mm			1
5	MTS-5000-05 T-wrench	T-wrench	5mm			1
6	MTS-5000-06 T-Wrench	T-wrench	3mm			1
7	MTS-5000-07 Straight Ruler	Straight Ruler	Length : 24”			1
8	MTS-5000-08 Angle Ruler	Angle Ruler	Length: 30cm			1
9	MTS-5000-9 T-Spanner	T-Spanner	13mm			1
10	MTS-5000-10 Miller	Miller				1
11	MTS-5000-11 Bearing/Gear Puller	Chrome Vanadium	4” (100mm)			1
12	MTS-5000-12 Shaft With Pillow Blocks	Pillow Block	UCPA 204-12 Bore diameter: 19.05mm		2	1
		Shaft	Length: 500mm Diameter: 19.05mm		1
		Shoulder Screw	M8 x 25mm		4
		Slot Block	M8		4
		Flat Washer	M10		2

13	MTS-5000-13 Pillow block bearings		Pillow Block			UCPA 204-12				8
			Flat Washer			M8				16
			Shoulder Screw			M8 x 25				16
			Slot Block M8			PS45-SB8-10				16
14	MTS-5000-14 Polished Shaft		OD 19.05mm			300mm				2
			OD 19.05mm			500mm				2
15	MTS-5000-15 Arbor press		1 Ton							1
16	MTS-5000-16 Goggle									1
17	MTS-5000-17 Silicon Carbide Abrasive Paper									1
18	MTS-5000-18 Cotton Glove									1
19	MTS-5000-19 Multi-Purpose Lubricant		WD-40 3 OZ HANDY CAN							1
20	MTS-360-01 Spur gear	Description		Module	Number of teeth				Pressure Angle	Qty
		M1.5 x 35T		1.5	35				20º	1
		SS1.5 x 44T		1.5	44				20º	1
		M1.5 x 50T		1.5	50				20º	1
		M1.5 x 60T		1.5	60				20º	1
		SS1.5 x 70T		1.5	70				20º	1
		SS1.5 x 80T		1.5	80				20º	1
21	MTS-360-02 Helical gear	Description		Module	No of teeth			Direction	Pressure Angle	Qty
		SN2.5 x 10T		2.5	10			L	20º	1
		SN2.5 x 15T		2.5	15			R	20º	2
22	MTS-360-03 Bevel gear	Description		Module	Number of teeth				Pressure Angle	Qty
		M3 x 40T		3	40				20º	1
		M3 x 20T		3	20				20º	1
23	MTS-360-04 Worm and worm gear	Description		Module	Number of teeth				Pressure Angle	Qty
		Worm gear CG3 60R1		3	60				20º	1
		Worm SW3 R1		3	1				R	1
24	MTS-330-05 Miter gear	Description		Module	Number of teeth				Pressure Angle	Qty
		SM 2.5 x 30T		2.5	30				20º	2
25	MTS-360-06 Spiral miter gears	Description		Module	Number of teeth				Hand	Qty
		SMS 2.5 – 30R		2.5	10				Right	1
		SMS 2.5 – 30L		2.5	15				Left	1
26	MTS-360-07 Dial indicator	Mitutoyo No. 513-404 Range: 0.00-0.8mm Increment range: 0.01mm								1
27	MTS-360-08 Magnetic Arm									1
28	MTS-360-11 Vise Grip	DUWELL chrome vanadium vise grip DW16138								1
29	MTS-360-12 V-BELT	B-35								1
30	MTS-360-13 Single groove pulley For Motor & Gears Shaft	Outer diameter : 3 inch Bore : 19.05mm								2
31	MTS-360-14 Single groove pulley For Gear Box	Outer diameter : 3 inch Bore : 16mm								1
32	MTS-360-15 Taper-Lock Pulley For Gear Box	Hub:								1
		SPB 125					Outer Diameter: 5 inch
		Bush:
		1610					Screw Size: 3/8 inch Screw Quantity: 2 Bush Bore : 22mm
33	MTS-360-16 5” Hand wheel & Handle									1
34	MTS-360-17 Risers set	Aluminum Profile					L=350mm			4
		Hammer Head Screw & Nut					M8x25			16
		Gussett Element (B)					PS45-GE43x42-10B			8